Forging process of seamless rolled ring-YT components
Forging process VS casting process
Forging processes exceptional tensile strength, compared to die casting, often at a lower component weight – so when the application calls for a high-strength component, forging is the superior choice.
Rolled-ring forging is our strength.Customers with products having the most stringent physical and metallurgical requirements rely on the practical experience and technical competence of our experts.
Forging advantages
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Part integrity
1)directional strength
2) structural strength
3) impact strength
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Contoured grain flow is oriented to the fatigue resistance, ductility, and toughness.
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Flexibility
1) variety of sizes and shapes
2) volume
3)prototype options
4)metallurgic spectrum
Rolled ring forging advantages
- superior yield
- tensile strength
- toughness
- fatigue strength
Rolled ring forging material
YT components focus on the rolled ring forging, mainly using the alloy steel, bearing steel,carbon steel, stainless steel, tool steel, tool steel and hard alloy, and special alloy.
Rolled ring forging process
Forging process of YT is as follows:
- Sawing
- Gas heating/Induction heating
- Temperature control
- Upsetting
- Punching
- Ring rolling
- Inspection
- Cooling
There are 10 forging lines in total in our factory. You can check the following capacity of our forging process.
line | qty | heating mode | OD | ID | height | weight | upsetting | punching | ring rolling |
---|---|---|---|---|---|---|---|---|---|
small | 3 | induction(350kw) | <180mm | >40mm | <70mm | <4kg | 160T | 100T | 160E |
middle | 3 | induction or gas(500kwor gas) | <300mm | >80mm | <100mm | <12kg | 400T | 160T | 250E |
large | 4 | gas | <600mm | >140mm | <240mm | <60kg | 800T | 800T | 350E |